Powder Metal Manufacturing of a Multi-Level Sinter-Bonded Rotary Assembly

Multi-Level Sinter-Bonded Rotary Assembly

This multi-level rotary assembly is a premier example of what makes powder metallurgy uniquely capable. The part pictured above is actually two separately compacted components — a splined upper hub and a stepped lower shaft section — that are assembled in-house at Ridgway Powdered Metals and then sinter-bonded together during the sintering furnace cycle to become a single, monolithic part. Following sintering, the completed assembly undergoes copper infiltration, which dramatically elevates its mechanical performance. No welding, no fasteners, no adhesives — just the precision of PM science.

Engineers at Ridgway Powdered Metals are eager to assist its customers in the design of their custom PM components. RPM Engineers and/or its Sales Representatives can consult with customers about the most economical way to produce accurate, high quality parts with their required dimensions, tolerances and geometry. For more information about this custom powdered metal component project please contact us directly.

Highlights of this Multi-Level Sinter-Bonded Rotary Assembly for Commercial Electrical

Product description Multi-Level Sinter-Bonded Rotary Assembly
Powdered metal capabilities applied/processes Primary:
  • Engineering
  • Tool Making
  • Process Sourcing
  • Compacting/Molding
  • In-House Assembly
  • Sinter Bonding / Copper Infiltration
Secondary:
  • Machining – By Secondary
Equipment used to manufacture part Multi-Level Press | 150 ton Press
Overall part dimensions Overall Height – 1.925″ | Outside Diameter – Ø 0.820″ | Weight – 53.3 grams
Tightest tolerances 0.002″
Material used Male: FC-0205 | Female: F-0008 | Copper Infiltrated
In process testing/inspection performed Dimensional Inspection, Gage Inspection, Hardness Testing, Torque Testing
Industry for use Commercial Electrical
Volume 60,000+
Delivery/turnaround time 6-week delivery
Delivery location KY
Standards met Customer Specifications, 2D CAD Drawing
Product name Rotary Assembly

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